DESIGNING
A skilled designer begins the ornament creation process by sketching or digitally rendering a detailed design that outlines its shape, intricate details, and overall aesthetic appeal.
WAX MOULDING AND SMITH WORK
Creation of Wax Model: The design is meticulously translated into a three-dimensional wax model through sculpting or carving.
Mold Making: This wax model serves as the blueprint for creating molds, which will be used to replicate the ornament.
Copper Shapes: Intricate copper shapes, often referred to as "sprues," are crafted to form the ornament's components.
Assembly: These copper pieces are carefully assembled, and the wax model is removed, leaving behind the raw copper structure of the ornament.
Cutting, Matting and Buffing
Cutting: The raw copper structure undergoes a meticulous process of cutting, shaping, and refining to achieve its desired form and remove any excess material.
Making: The "making" process involves texturing or roughening the surface, creating a contrast with the shiny areas.
Buffing: The ornament is then polished to perfection through a buffing process, which involves using a soft material to smooth out any imperfections, scratches, or irregularities.
Palladium Coating and Gold Plating
Final Touches
Quality check and evaluation
Designer's Evaluation: The completed ornament undergoes a rigorous evaluation process, where designers meticulously examine its finish, overall design, and conformity to the initial concept.
Quality Assurance: Quality assurance checks are implemented to verify that the ornament meets the highest standards, ensuring that stones are securely set and the finish is consistent.
Refinements, if necessary: Any identified issues are addressed through refinements, such as polishing or adjusting stone settings, to achieve perfection.
Approval for Finalization: Once the designer's approval is obtained, the ornament is deemed ready for presentation to customers.